For an OEM in the automotive industry, we have developed a robust and easy-to-assemble solution for the provision of shift panels directly on the line. The requirement: a clearly structured, permanently loadable intermediate buffering system within the series production process - space-saving, user-friendly and reliable in daily use.
Initial situation and goal
Switch panels are provided on carriers during the production process and must be available on the line in a defined cycle. The aim was to buffer filled and empty carriers in an organised manner - without additional complexity for the operator and with the smallest possible footprint. At the same time, the system had to be easy and intuitive to use for frequently changing personnel.
Our solution: a modular workstation for material provision
- Clearly defined storage space logic for filled and empty carriers
- Robust construction made of 2 mm tubular steel and steel connectors
- Load capacity up to 200 kg shelf load and 750 kg bay load
- Compact design with high stability
- Ergonomically adapted to gripping height, sight lines and cycle time
- GVL-compliant implementation for continuous industrial use
What counts:
During development, the focus was not only on physical storage, but also on the Process orientationclear paths, short hand movements and a logical separation between supply and return. The result is a system that doesn't just "stand still", but actively contributes to cycle stability.
Key features:
- Stable and designed for easy installation
- Durable in continuous operation
- Customisable to carrier shape, weight and line layout
Typical fields of application:
- Series assembly and preparation zones
- Line supply and return
- Material provision in vehicle assembly
Even with near-standard applications, the difference lies in the detail - and in the way the material and process are harmonised.
Are you facing a similar challenge?
We develop solutions that fit into your processes - not the other way round. Please feel free to contact us.
